AUTOMOTIVE COMPONENTS | MATERIAL ENGINEERING & DURABILITY
The Plant Head Didn't Want Empty Claims. So We Cut the Wheel Open
The Application
A precision automotive component manufacturer supplying OEMs worldwide, operating a 600-trolley fleet at roughly 500 kg load per trolley.
The Challenge
Castors from the previous supplier were failing every six months. Epoxy floor impact damage and high push-pull effort were adding to operator fatigue and driving up replacement spend.
The Muvtons Solution
Rather than assert performance, Muvtons demonstrated the wheel’s internal construction with a physical cross-section sample on-site, then matched a cushioned, hardness-tuned wheel (BDS Series) to the facility’s actual duty cycle.
BDS-62R-MEJ
BDS-62S-MEJ-TL
The Result
51%
Lower Annual
Cost
20%
Push-Pull Effort
Reduction
4x
Longer Projected
Castor Life
6 Weeks
Full 600-Trolley
Rollout
“Movement is smooth, pushing is easy, and the trolleys are much more comfortable for users to handle. Durability and overall product quality have stood out.”
Could Your Facility Be the Next Success Story?
Book a 30-minute floor walk with the Muvtons team to identify the right castor and wheel solution for your floor, load and movement conditions.
Customer identity kept confidential to protect competitive information. All figures verified from Muvtons project records.